Casting development manager Jobs

QUALITY HEAD - Iron Foundry
UPTALENT —Howrah, West Bengal
- ₹50,000 - ₹1,00,000 an hour
- Full-time
- English
- Master's degree
- Bachelor's degree
Quick apply
4d
AGM - Thermal Expert
John Cockerill —Mumbai, Maharashtra
- AutoCAD
- Project management
- Bachelor's degree
Deputy Manager- Strategic Purchase
Endress+Hauser Liquid Analysis India —Maharashtra
- Full-time
- Bachelor's degree
- Manufacturing
- Communication skills
Deputy General Manager - Procurement
Schneider Electric —Ahmadnagar, Maharashtra
- Online application
- Microsoft Excel
- English
- Bachelor's degree
Assistant Manager Purchase
AERA GAS CONTROL SYSTEMS PVT.LTD —Dhayari, Pune, Maharashtra
- ₹3,00,000 - ₹5,00,000 a month
- Full-time
- Microsoft Excel
- Microsoft Office
- Analysis skills
Quick apply
Manager Product Integrity - Castings & Castings Machining
AGCO —Pune, Maharashtra
- English
- Communication skills
- Health insurance
Mechanical Design Engineer (EV & Product Development)
Aproposdrive Technologies —Pune, Maharashtra
- ₹20,000 - ₹30,000 a month
- Full-time
- CAD
- In-person
- Manufacturing
Quick apply
R&D Manager
Venus Valves Industries —Jamnagar, Gujarat
- ₹25,000 - ₹50,000 a month
- Full-time
- Laboratory experience
- Research
- Analysis skills
Quick apply
2d
Engineer / Sr. Engineer / Assistant Manager – SCM (Vendor Development)
Saaki Argus & Averil Consulting —Chennai, Tamil Nadu
- English
- Manufacturing
Quick apply
Asst. Manager Quality
Biitcode —Shindewadi, Pune, Maharashtra
- ₹50,000 - ₹55,000 a month
- Urgently hiring
- Analysis skills
- Bachelor's degree
- In-person
Quick apply
2d
Assistant Chief Manager - Project Portfolio Management (Planview Platform)
John Cockerill —Mumbai, Maharashtra
- Analysis skills
- Project management
- Bachelor's degree
14d
Marketing Manager
Shri Balaji Iron Casting Pvt Ltd —Hyderabad, Telangana
- ₹9,60,000 - ₹15,00,000 a year
- Full-time
- Travel
- In-person
- Manufacturing
Quick apply
Senior Program Manager
Emerson —Pune, Maharashtra
- Full-time
- Analysis skills
- Project management
- Bachelor's degree
Works Manager - Ambernath
Imco Alloys Pvt. Ltd —Amarnath, Maharashtra
- ₹13,961.11 - ₹54,817.28 a month
- Full-time
- Microsoft Office
- Analysis skills
- Project management
Quick apply
2d
Sr Manager / Manager
KYB-Conmat —Vadodara, Gujarat
- Bachelor's degree
- Construction
- Manufacturing
Manager – Business Development (Steel Plants & Metals Processing)
ICEM ENGINEERING CO PVT LTD —Thane, Maharashtra
- ₹50,000 - ₹1,00,000 a month
- Full-time
- Up to 50% travel
- Sales
- English
- Cell phone reimbursement
- Flexible schedule
Quick apply
Import Manager (Sourcing) Job in Vadodara | Auto Parts Manufacturing MNC
Streeway —Vadodara, Gujarat
- ₹10,00,000 - ₹12,00,000 a year
- Call employer
- Microsoft Excel
- Bachelor's degree
- Manufacturing
Deputy Manager – Purchase
FJ Direct —Pune, Maharashtra
- ₹15,00,000 - ₹20,00,000 a year
- Full-time
- Microsoft Excel
- Inventory control
- ERP systems
Quick apply
11d
Associate Talent Manager
Disney —Mumbai, Maharashtra
- Microsoft Word
- Google Suite
- Microsoft Excel
Manager - Incoming Quality
KSB SE & Co. KGaA —Sinnar, Maharashtra
- Full-time
- Bachelor's degree
- Quality control
- Manufacturing
5d

I want to receive the latest job alerts for casting development manager

By signing in to your account, you agree to SimplyHired's Terms of Service and consent to our Cookie and Privacy Policy.

Explore jobs in more locations

casting development manager jobs near

Head Of Project Management jobs in Mumbai, Maharashtra

Deputy Manager jobs in Pune, Maharashtra

Marketing Manager jobs in Hyderabad, Telangana

Deputy Manager jobs in Ahmadnagar, Maharashtra

Supply Chain Manager jobs in Chennai, Tamil Nadu

Mechanical Designer jobs in Pune, Maharashtra

Senior Program Manager jobs in Pune, Maharashtra

Associate Manager jobs in Mumbai, Maharashtra

R&d Engineer jobs in Bengaluru, Karnataka

R&d Engineer jobs in Kolkata, West Bengal

Technical Support Engineer jobs in Coimbatore, Tamil Nadu

R&d, Metallurgy jobs in Hyderabad, Telangana

Civil Engineer jobs in Ahmedabad, Gujarat

Civil Engineer jobs in Karnataka

R&d Engineer jobs in Rajasthan

R&d Engineer jobs in Faridabad, Haryana

Works Manager jobs in Indore, Madhya Pradesh

Works Manager jobs in Kattedan Ie, Hyderabad, Telangana

Product Manager jobs in Ahmedabad, Gujarat

Works Manager jobs in Kerala

QUALITY HEAD - Iron Foundry

UPTALENT
Howrah, West Bengal

Quick apply

Job details

Full-time
₹50,000 - ₹1,00,000 an hour
4 days ago

Qualifications

Mechanical engineering
English
Quality management
Japanese
ISO 9001
GD&T
Master's degree
Quality assurance
Bachelor's degree
PPM tools
Apache Pig
QA/QC
B.E.
Communication skills

Full job description

# Job Description: Head of Quality Control (QC) & Quality Assurance (QA)

*Position Title:* Head – Quality Control & Quality Assurance

*Department:* Quality Management System (QMS)

*Reports To:* Plant Head / Director (Operations)

*Location:* Foundry Plant Unit, Salkia, Howrah

*Industry Sector:* Iron Foundry (Grey Iron & Spheroidal Graphite/Ductile Iron) – 100% Export Oriented Unit (EOU) / Major Export Division

### Job Purpose

The Head of QC & QA will strategically lead, direct, and oversee all quality engineering, metallurgical laboratory, in-process inspection, and customer quality functions. The primary objective is to maintain a world-class Quality Management System (QMS) that satisfies stringent international automotive (IATF 16949) and industrial engineering standards, achieves near-zero customer ppm defect rates, minimizes the Cost of Poor Quality (COPQ), and guarantees airtight batch traceability for overseas OEM and Tier-1 clients.

---

## Key Responsibilities & Performance Areas

### 1. Strategic Quality Governance & COPQ Control

* Establish and enforce the plant’s annual quality objectives, alignment metrics, and strategic roadmap.

* Own the plant-wide *Cost of Poor Quality (COPQ)* balance sheet, proactively driving down internal foundry scrap, casting rejections, and finishing-shop rework.

* Monitor, analyze, and report daily/weekly internal rejection trends (such as shrinkage, blowholes, gas defects, mismatches) to the executive leadership team.

### 2. Metallurgical, Lab & In-Process Quality Assurance

* Oversee complete operational control over the Chemical (Spectrometer) and Physical Testing Laboratories.

* Ensure absolute metallurgical compliance for all melt heats, including strict control over base chemistry, inoculation, and magnesium treatment verification for ductile iron.

* Supervise continuous auditing of green sand/resin-coated sand parameters (compactibility, moisture, active clay, and permeability) to prevent sand-induced casting anomalies.

* Lead non-destructive testing (NDT) programs including Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), and Radiographic validation.

### 3. NPD, Advanced Quality Planning & Engineering

* Act as the core quality stakeholder in the Cross-Functional Team (CFT) for New Product Development (NPD).

* Own the development, implementation, and sign-off of *PPAP (Production Part Approval Process)* submissions, including Process Flow Diagrams, Process FMEA, Control Plans, and Measurement Systems Analysis (MSA / Gauge R&R).

* Oversee high-precision dimensional layout inspections using Coordinate Measuring Machines (CMM) for initial First Article Inspections (FAI).

### 4. International Compliance, QMS & Customer Audits

* Serve as the Management Representative (MR) or primary host for all external regulatory, registrar, and international customer quality audits (e.g., IATF 16949:2016, ISO 9001:2015, and customer-specific standards like VDA 6.3).

* Establish, maintain, and regularly test an uncompromised *end-to-end material traceability system* that connects raw materials (scrap/pig iron lots) to exact pour heats and dispatched export pallets.

### 5. Export Customer Relations & CAPA Management

* Act as the primary technical point of contact for international customer complaints regarding dimensional, metallurgical, or machining defects.

* Lead the investigation of quality escapes using disciplined global standard problem-solving methodologies (*8D Report, 5-Why Analysis, Fishbone Diagrams*).

### 6. Supplier Quality & Inbound Gatekeeping

* Set and monitor inbound quality standards for essential foundry materials (pig iron, metallurgical scrap, ferroalloys, resins, and bentonite).

* Direct supplier performance ratings and lead periodic quality audits at vendor processing sites to stop variation at the source.

---

## Candidate Profile & Qualifications

### Educational Background

* *Required:* Bachelor’s Degree (B.E. / B.Tech) in Metallurgy, Materials Science, or Mechanical Engineering from a recognized university.

* *Preferred:* Master's degree in Foundry Technology or specialized certifications in Quality Engineering (ASQ Certified Quality Manager/Engineer).

### Professional Experience

* *Overall Experience:* 12 to 15+ years of core quality management experience within a modern, automated iron foundry setting.

* *Domain Expertise:* Minimum 5 years leading the entire QA/QC department within an environment heavily engaged in direct exports to European, American, or Japanese OEMs/Tier-1 industrial buyers.

* *Technical Familiarity:* Deep working exposure to High-Pressure Moulding Lines (HPML) or automated matching systems, core-making processes, and heavy fettling shop environments.

### Core Technical Competencies

* Expert-level mastery of *IATF 16949:2016* standards and core quality tools (APQP, PPAP, FMEA, SPC, MSA).

* Strong interpretation skills for global engineering blueprints, GD&T (Geometric Dimensioning and Tolerancing), and international material standards (ASTM, DIN, EN, ISO).

* Sound hands-on understanding of foundry metallurgy, solidification behaviors, casting defect analysis, and microstructure evaluations.

* Certified or highly proficient in NDT methodologies (Level II UT/MPI preferred).

### Behavioral Competencies & Soft Skills

* *Cross-Cultural Communication:* Exceptional written and verbal English communication skills, with the professional presence required to manage overseas customer communications.

* *Root Cause Focus:* Analytical, data-driven mindset with sharp problem-solving capabilities under high-pressure scenarios.

* *Leadership Presence:* Proven track record of managing and upskilling a team of lab metallurgists, CMM engineers, and shop-floor quality inspectors.

---

## Key Performance Indicators (KPIs) for Evaluation

The performance of the candidate will be objectively evaluated based on the following metrics:

* *Customer Defect Rate:* < 50 PPM (or target customized by export client SLAs).

* *Response Speed:* 100% adherence to the 24-hour turnaround window for initial 8D containment submission.

* *System Integrity:* Zero major Non-Conformances (NCs) recorded during annual surveillance or recertification audits.

* *PPAP Approval Rate:* > 95% First-Time-Right (FTR) acceptance track record on sample submissions.

Pay: ₹50,000.00 - ₹100,000.00 per hour

Application Question(s):

How many years experience in iron foundry
How many years in QA/QC

Work Location: In person

Quick apply

Refine Your Search

QUALITY HEAD - Iron Foundry

AGM - Thermal Expert

Deputy Manager- Strategic Purchase

Deputy General Manager - Procurement

Assistant Manager Purchase

Manager Product Integrity - Castings & Castings Machining

Mechanical Design Engineer (EV & Product Development)

R&D Manager

Engineer / Sr. Engineer / Assistant Manager – SCM (Vendor Development)

Asst. Manager Quality

Assistant Chief Manager - Project Portfolio Management (Planview Platform)

Marketing Manager

Senior Program Manager

Works Manager - Ambernath

Sr Manager / Manager

Manager – Business Development (Steel Plants & Metals Processing)

Import Manager (Sourcing) Job in Vadodara | Auto Parts Manufacturing MNC

Deputy Manager – Purchase

Associate Talent Manager

Manager - Incoming Quality

I want to receive the latest job alerts for casting development manager

Explore jobs in more locations

Jobseeker tools

Employer Tools

Browse

Stay Connected