About Us
Vijjaya Pharmachem Pvt. Ltd. is a newly established pharmaceutical intermediates manufacturing company based in Manjusar, Vadodara, Gujarat. We specialize in the manufacture of alkylating intermediates — critical building blocks used in the synthesis of APIs by pharmaceutical and bulk drug companies across India.
Though new as a company, our promoters bring decades of hands-on experience in chemical manufacturing, hazardous chemical handling, and industrial operations. This gives us a strong operational foundation from day one.
We are at an exciting growth stage and are now scaling up production. If you want to be part of a company where your contribution directly drives growth, this is the place.
Job Description
We are looking for an experienced, hands-on Plant Manager to take complete charge of our pharmaceutical intermediates manufacturing plant. This is a shop-floor leadership role — the Plant Manager will be present on the floor daily, working closely with operators and helpers, running production, and ensuring the plant is maintained in excellent condition.
The ideal candidate must have strong industrial knowledge with direct experience handling Thionyl Chloride (SOCl₂) and other hazardous reagents in a chemical or pharma manufacturing setup. The Plant Manager will be responsible for all production operations, workforce supervision, plant upkeep, and most importantly — consistently achieving all production targets provided by management. Production target achievement is the most critical deliverable of this role, as it directly drives the company's profitable growth.
Key Responsibilities
Production & Target Achievement
- Own and deliver all production targets provided by management — daily, weekly, and monthly
- Plan, schedule, and execute production batches independently
- Maximize plant output, minimize batch cycle times, and reduce raw material and solvent losses to improve profitability
- Track and report production vs. target numbers to management regularly; proactively flag shortfalls with root cause analysis and corrective actions
- Optimize manpower, equipment utilization, and shift planning to ensure the plant runs at full capacity
- Maintain accurate batch manufacturing records (BMRs), production logs, and shift reports
- Coordinate with management for raw material procurement, production planning, and dispatch scheduling
Plant Operations & Thionyl Chloride Handling
- Hands-on operation and supervision of reactor charging, heating/cooling cycles, reflux, distillation, filtration, and drying operations
- Handle and supervise all operations involving Thionyl Chloride (SOCl₂) — safe receipt, storage, controlled reactor charging, and HCl/SO₂ off-gas scrubbing
- Ensure proper functioning and calibration of instruments, controllers, and safety interlocks
- Supervise solvent handling, recovery, and safe storage for Class A and Class B solvents
- Manage utility systems including boiler, cooling tower, chiller, nitrogen supply, and vacuum systems
- Troubleshoot process and equipment issues promptly to minimize production downtime
Team Supervision — Operators & Helpers
- Lead, supervise, and manage all operators and helpers on the plant floor
- Assign duties, set shift schedules, and ensure proper manning across all shifts
- Train team members on SOPs, safe chemical handling (especially Thionyl Chloride), equipment operation, and emergency procedures
- Maintain shop floor discipline, attendance, and accountability
- Build a reliable, skilled, and motivated plant workforce
- Conduct daily toolbox talks and safety briefings
Safety & Compliance
- Implement safety procedures as per DISH, GPCB, PESO, and Factories Act norms
- Enforce PPE usage, chemical handling SOPs, and emergency response procedures
- Ensure proper hazardous waste management, effluent treatment, and emission control
- Conduct regular safety meetings and participate in regulatory inspections
- Maintain all safety and compliance documentation in inspection-ready condition
Plant Maintenance & Condition
- Ensure the entire plant, equipment, and premises are maintained in excellent working condition at all times
- Implement and oversee preventive maintenance schedules for all equipment
- Coordinate with vendors for AMC, breakdown repairs, and spare parts procurement
- Maintain equipment logbooks and maintenance records
Quality & Documentation
- Coordinate lab testing, in-process checks, and batch release to meet product specifications
- Ensure all batch records, logbooks, and deviation reports are maintained as per GMP practices
- Maintain product traceability and compliance documentation
Qualification & Experience
- Diploma / B.E. / B.Tech in Chemical Engineering, or M.Sc. in Chemistry
- Minimum 8+ years hands-on experience in a chemical manufacturing or pharmaceutical intermediates plant
- Must have direct experience with Thionyl Chloride (SOCl₂) handling, charging, and off-gas scrubbing in a production environment
- Strong knowledge of reactor systems (GLR/SS), distillation, filtration (ANFD), scrubbers, and allied equipment
- Experience handling hazardous chemicals, alkylating agents, and Class A/B solvents
- Knowledge of Indian environmental and safety regulations (GPCB, DISH, Factories Act, PESO)
Skills Required
- Production planning and batch management
- Thionyl Chloride and hazardous chemical handling
- Reactor operations, distillation, and filtration processes
- Safety management and regulatory compliance
- Team leadership and workforce supervision
- Documentation and record keeping
- Gujarati, Hindi, and English communication
Preferred Candidate
- Hands-on plant background with strong shop-floor presence
- Experience in chemical or pharma manufacturing units in Gujarat
- Prior experience in plant startup / commissioning / greenfield projects
- Knowledge of pharmaceutical intermediate synthesis chemistry (alkylation, chlorination)
- Problem-solving mindset with ability to resolve issues independently
- Strong leadership skills; earns team respect through knowledge and presence
- Stable job history
- Ownership mentality
Benefits
- Health Insurance
- Performance Incentives
- PF, ESIC, and statutory benefits
- Opportunity to grow with an expanding pharmaceutical intermediates company backed by an established chemical business group
Work Location: In person — Manjusar, Vadodara
Job Types: Full-time, Permanent
Pay: ₹45,000.00 - ₹55,000.00 per month
Benefits:
- Cell phone reimbursement
- Commuter assistance
- Life insurance
Work Location: In person
