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Job Title/ Role Manufacturing Engineering Head
Organization: SI EP IAA MF&Q KW
Country/ Location: India. Kalwa
GRIP Information
Job Family: Manufacturing
Sub Job Family: Process Planning & Industrial Engineering
Function Type: Management
GRIP Position: Process Planning & Industrial Engineering Manager
Position Type: Manager
Job Description
Mission/Position Headline: Implements superior Industrial Engineering (IE) policies and standards, and oversees and manages all production related engineering activities (e.g. equipment layout, workflow design, and accidental prevention measures), within. within SI EP Kalwa plant
Areas of Responsibility:
A. Process Planning
- Develop end to end manufacturing process plans for products ranging from:
o High volume push buttons & accessories with takt times in seconds
o Medium volume MCCBs, Contactors, Relays
o Low volume ACBs & custom switchgear assemblies with takt times in minutes
- Define process flows, work sequences, layout concepts, and BOM to routing translation.
- Own and maintain standard work, work instructions, PFMEA, control plans, and process documentation.
- Drive manufacturability improvements during NPIs and projects through DFM/A.
- Evaluate and introduce fixturing, tooling, jigs, and automation technologies.
B. Industrial Engineering
- Conduct time motion studies, capacity analysis, and line balancing across highly variable product lines.
- Deploy IE tools: MOST, MTM, value stream mapping, ergonomic assessments, SMED, 5S, Kaizen, etc.
- Define manpower norms and productivity baselines for all manufacturing areas.
- Set and review capacity models considering seasonal demand, product mix changes, and takt variation.
- Drive continuous improvement initiatives to reduce cycle time, WIP, and NVA activities.
C. Manufacturing Layout & Technology
- Design flexible, scalable layouts for both flowline manufacturing (high-volume) and modular workstations (low-volume).
- Evaluate and implement:
- Lean automation
- Material handling solutions (AGV, tugger, kanban supermarket)
- MES/IIoT for productivity tracking
- Ensure that plant layout supports safety, quality, ergonomics, and future growth.
D. New Product Industrialization (NPI)
- Collaborate with R&D, Quality, and Production to ensure serial production of new products with robust process readiness.
- Validate pilot builds, capability studies, PPAP documentation, and production trial runs.
- Drive cost down through design simplification, process optimization, and localization of tooling & fixtures.
E. Quality & Process Capability
- Lead root cause analysis for process-related issues (8D, DMAIC).
- Conduct process capability studies (Cp, Cpk, Pp, Ppk) and drive improvements.
- Ensure compliance with ISO/IEC quality standards and internal audit requirements.
F. Leadership & People Development
- Lead a team of process engineers, IE engineers, and drafting/ME support engineers.
- Build competency in advanced manufacturing tools, data analytics, and digital manufacturing.
- Partner with production to foster a strong continuous improvement culture.
Key Performance Indicators (KPIs)
- Productivity improvement vs baseline (% uplift)
- Line balancing efficiency & manpower optimization
- Actual vs planned takt/throughput for diverse product families
- NPI On time Introductions.
- Reduction in cycle time / changeover time (SMED)
- Layout optimization savings (space, flow, ergonomics)
- Cost reduction from ME/IE initiatives
- Process capability indices (Cpk targets)
- CAPEX effectiveness for automation & tooling
Personality in catch words:
Innovative – Always looking for new solutions and technologies.
Detail-Oriented – Precision and accuracy in every design.
Strategic Thinker – Balances technical depth with business objectives.
Collaborative – Works seamlessly with cross-functional teams.
Problem Solver – Tackles complex challenges with confidence.
Leadership-Driven – Inspires and mentors the team.
Quality-Focused – Committed to excellence and compliance.
Agile – Adapts quickly to changing requirements and technologies.
Result-Oriented – Delivers projects on time and within budget.
Visionary – Shapes the future of manufacturing.
Remarkable challenges and characteristics
Diverse product and parts portfolio.
Rapid response to dynamics of supply chain and product portfolio.
Rapid Change Adaptation, managing quality during supply chain disruptions
Proactive Identification of hidden risks in part manufacturing processes and prevent impact on product quality and delivery.
Collecting and analyzing manufacturing performance data and derive actionable insights.
Continuous improvement in manufacturing performance e.g. Implementing Lean/Six Sigma initiatives, zero-defect culture.
Conflict management, Managing conflicts between employees and internal teams
Balancing cost and quality in process design.
Managing complex projects with tight deadlines.
Keeping up with advancements in CAD/CAM, automation and digitalisation.
Selecting equipment that ensures durability under high-volume production.
Collaborating effectively with cross-functional teams.
Ensuring compliance with global safety and regulatory standards.
Building and retaining a skilled design team in a competitive market.
Competence and Knowledge
- Strong knowledge of switchgear assembly processes: mechanical assembly, wiring, testing, calibration.
- Mastery of IE tools: line balancing, time study, MOST/MTM, VSM.
- CAD/PLM familiarity: AutoCAD, SolidWorks, EPLAN (preferred).
- Lean manufacturing, Six Sigma, PFMEA, PPAP, 8D.
- Experience with both mass production and variant-rich low-volume manufacturing.
- Leadership & cross-functional collaboration
- Analytical problem-solving
- Continuous improvement mindset
- Ability to design flexible & scalable processes
- Strong communication & change management
- Bachelor’s Degree in Mechanical / Industrial / Production Engineering
- (Master’s preferred)
- 10–15 years experience in Manufacturing Engineering, Process Planning or Industrial Engineering
- Experience in Electro-mechanical assemblies or LV switchgear/similar discrete manufacturing
- Demonstrated experience in managing both high volume and low volume product streams
- Supply Chain Resilience & Risk Management
- Sustainable Procurement
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Find out more about Smart Infrastructure at: https://new.siemens.com/global/en/company/topic-areas/smart-infrastructure.html and about Siemens careers at: www.siemens.com/careers
