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Mechanical Systems Engineer – Power Conversion & Distribution Systems

Caterpillar -
Bengaluru, Karnataka

Apply Now

Job details

Full-time
6 days ago

Qualifications

Mechanical engineering
Mechanical Engineering
System architecture
GD&T
Master's degree
Electrical experience
Bachelor's degree
ANSYS
Systems engineering
SolidWorks
FEA
Root cause analysis
CATIA
Creo
Product lifecycle management

Full job description

Career Area:

Engineering

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

We are looking for an experienced Mechanical Systems Engineer to lead the design, development, and integration of mechanical systems for Power Conversion & Distribution systems in electrified platforms.

This role focuses on system architecture, enclosure design, thermal-mechanical integration, and mechanical component design (DFM/DFA) with a strong emphasis on compact, lightweight, and high power-density design philosophy.

You will work closely with electrical, thermal, and manufacturing teams to deliver robust, manufacturable, and optimized mechanical solutions for demanding environments such as automotive and industrial applications.

Key Responsibilities

Define mechanical system architecture for power conversion and distribution systems, translating requirements into subsystem and component-level designs
Lead design and development of enclosures, housings, and structural components for power electronic systems (inverters, converters, Battery Power distribution units)
Drive compact and lightweight design strategies, optimizing packaging for space, weight, thermal performance, and structural integrity
Own mechanical design for manufacturability and assembly (DFM/DFA), ensuring cost-effective and scalable production
Perform material selection (metals, polymers, composites) considering thermal, mechanical, environmental, and cost constraints
Ensure robust sealing, ingress protection (IP ratings), and environmental durability for harsh operating conditions
Collaborate with electrical and PCB teams for mechanical-electrical integration, ensuring proper clearances, mounting, and cable routing
Conduct and guide FEA analysis (structural, thermal, vibration) to validate design robustness and reliability
Support prototype builds, testing, and validation, including root cause analysis and design improvements

Technical Skills

Mechanical system architecture and product integration
Enclosure and housing design for power electronics
Compact packaging and lightweight design optimization
DFM/DFA principles for high-volume manufacturing
Thermal management (heat sinks, cooling strategies, interface materials)
Material science (aluminum, plastics, coatings, composites)
Structural and vibration design for harsh environments
Sealing, gasketing, and IP-rated enclosure design
Tolerance stack-up and GD&T
Cross-domain integration (mechanical + electrical systems)

Tools and Software

CAD: Creo, SolidWorks, CATIA, NX
Simulation: ANSYS, Abaqus (structural & thermal FEA – Good to have)
Thermal Analysis Tools: Icepak, Flotherm (Good to have)
PLM Tools: Windchill, Teamcenter

Soft Skills and Teamwork

Strong system-level thinking with attention to detail
Ability to work collaboratively across electrical, thermal, and manufacturing domains
Effective communication and design review capability
Problem-solving mindset with focus on practical, manufacturable solutions
Ownership from concept through production

Qualifications

Bachelor’s or Master’s degree in Mechanical Engineering with 8 to 15 years of experience
Experience in power electronics, electrification, automotive, or industrial systems preferred
Proven experience in compact, lightweight enclosure design for high-power systems

Additional information: This job required 5days working from office.

This position requires working onsite five days a week.

Relocation is available for this position.

Visa Sponsorship is not available for this position.

Posting Dates:

June 12, 2026 - June 26, 2026

Caterpillar is an Equal Opportunity Employer. Qualified applicants of any age are encouraged to apply

Not ready to apply? Join our Talent Community.

Apply Now

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