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Supervisor Chemical Processing lines

ANDRITZ AG -
Bengaluru, Karnataka

Apply Now

Job details

Permanent

Benefits

Flexible schedule

Qualifications

English
Microsoft Office
Supervising experience
Project management
Bachelor's degree
IDS
Microsoft Project
Process engineering
German

Full job description

Job family: Project & Site Management

Business area: Metals Processing

Contract location: Bangalore, KA, IN

Working location: Bangalore

Location type: Office Location / Office-based

Contract type: Permanent

Job description:

1 Supervisor Chemical Processing Lines — Job Description

Job Title

Job Family / Sub-Family (MERCER)

Career Stream & Mercer Level

Reports To / Location

Supervisor Chemical Processing Lines (Global)

Project & Site Management / Chemical Processing Lines Supervision

Career Stream: Professional

Deputy Director Engineering & PMO / Global Project Sites (travel 30%-50%) / India-Bengaluru

1.1 Purpose of the Position

Lead the safe, on-time, and specification-compliant installation, pre-commissioning and commissioning support of chemical processing lines in the metals industry (e.g., hydrochloric and mixed-acid pickling lines, acid regeneration plants, exhaust gas treatment/DeNOx, and chemical sections of galvanizing/coating lines). Coordinate internal teams and subcontractors, optimize process parameters to achieve guaranteed figures, and maintain complete process documentation and compliance with environmental standards.

1.2 Key Responsibilities (Accountabilities)

Plan and supervise installation and start-up of chemical process equipment: pickling tanks and cascades, circulation systems, fume extraction and scrubbers, heat exchangers, dosing/skid systems, ARP reactors (spray roaster / fluidized bed), absorbers, crystallizers/solids handling and wastewater treatment.
Execute and coordinate pre-commissioning/commissioning: flushing and leak/pressure tests; acid bath make-up; circulation and heating; acid concentration control; iron load tracking; bath turnover; ARP heat-up and stabilization; gas cleaning/DeNOx tuning; and emission/performance testing.
Run analytical control and QA/QC: sample and analyze process media (titration, conductivity, iron/chloride, pH, temperature), verify mass/energy balances, and adjust parameters to meet throughput, quality and environmental KPIs.
Implement environmental and HSE compliance: manage hazardous chemicals per MSDS/REACH; ensure containment, ventilation, PPE, and Lockout/Tagout (LOTO); lead toolbox talks and work permits; enforce spill response and waste handling.
Interface with adjacent disciplines (mechanical, piping, electrical, automation) for integrated line tests (e.g., line speed vs. pickling model, bath temperature, ECO-mode operation of ARP, and strip quality outcomes).
Lead customer communication on site: daily/weekly coordination, progress and risk reporting, punch-list management, and training of customer operators in safe operation, sampling, troubleshooting and routine maintenance.
Maintain redlines/as-built documentation, operating procedures (SOPs), checklists, and commissioning dossiers for handover; create improvement proposals for energy, acid and water consumption reduction (e.g., ECO mode, WAPUR, zero-effluent concepts).

1.3 Decision-Making Authority

Assign and prioritize daily tasks for chemical installation and commissioning crews; sequence activities to meet schedule and safety requirements.
Authorize rework for non-conformities and accept completed work based on test results, emissions data and quality criteria.
Issue stop-work orders for chemical/HSE non-compliance; escalate scope, schedule, and contractual risks to Site/Project Management.

1.4 Required Qualifications & Experience

Bachelor’s degree in Chemical / Process Engineering or related discipline.
more than 10 years of relevant experience is a must.
Proven experience in supervision/commissioning of chemical processing systems in industrial plants (preferably steel strip processing: pickling lines, Acid Regeneration Plant (ARP), Galvanizing line chemical sections).
Hands-on knowledge of pickling chemistry (HCl; HF/HNO3 mixed acid), bath management, acid regeneration technologies (spray roasting, fluidized bed), and exhaust gas treatment (e.g., DeNOx).
Familiarity with process models and automation interfaces; ability to read PFDs/P&IDs, single-line diagrams, and instrumentation loops; proficiency with MS Office; basic planning tools (e.g., MS Project).
Languages: Good English; German beneficial; international travel willingness (~60–80%).

1.5 Skills & Competencies

Leadership and crew supervision in multicultural environments; clear communication and conflict resolution.
Strong process safety mindset; disciplined execution and documentation quality; HAZOP/LOPA exposure appreciated.
Analytical problem solving and optimization; ownership and resilience under schedule and ramp-up pressure.
Customer orientation and professional representation of ANDRITZ on site.

1.6 Working Conditions / Travel

Industrial plant environments involving acids, fumes and high-temperature equipment; strict adherence to chemical handling procedures and PPE (acid-resistant gear).

International travel typically 60–80%; extended site assignments; flexible working hours aligned with commissioning milestones.

1.1 Expectations (Summary)

Scope: Independently leads chemical processing work fronts (installation to performance testing) and coordinates multiple stakeholders to achieve guarantee values.

Complexity: Resolves varied technical/site constraints (acid balance, emissions, corrosion, interlocks) and adapts plans to changing conditions.

Independence: Operates with limited guidance; escalates when constraints impact safety, scope, or schedule.

Influence: Shapes daily site priorities and customer perception through safety, quality, and process stability.

Knowledge: Broad know-how in pickling/ARP/chemical sections and environmental compliance; strong understanding of acceptance and testing processes.

1.2 Data Privacy & Confidentiality

Confidential document. No disclosure without ANDRITZ consent.

Requisition ID: 20743

Apply Now

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